Blender door model
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It is not designed to be removable once installed without damaging the 3D printed part. Rather than print out an entire replacement part (it is fairly complicated, and would most likely break soon as the OEM part tends to do), I decided to reuse the keyed part and design a shell that slides over it and locks into place. The part that breaks is 19A574 and I could not find it available anywhere. Other vehicles may be able to use this fix as well. This part fixes the broken blend door lever that causes an inability to direct airflow (to defrost, or upper or lower vents) on a 2004 Ford Explorer. I recommend not using the all plastic version (at least with PLA). Still, I replaced it with the recessed nut version printed with PETG. It still continued to function, though (see pictures). The all plastic (PLA) version of this part that I was using (19A574_fixpart v8.stl) started to break after ~100 cycles. Model originally uploaded to Thingiverse at.
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